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Z Power Z900 Loom

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Andrew_s
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Z Power Z900 Loom

#1 PostAuthor: Andrew_s » Fri Apr 17, 2020 11:51 am

I'm considering replacing the main loom on the Z900 with the Power aftermarket one which seems good value after the club discount is applied - http://www.z-power.co.uk/wiring-loom-z900a4

Can someone advise if the UK and US spec looms vary widely (e.g PO switch) or whether the Z Power loom is a straight fit on a UK bike?

Any fitting advice gratefully welcomed.

Cheers,
Andrew
Current Bikes:
Phil Churchett's 1976 Z900 A4: PRE 2R https://www.flickr.com/photos/115740825@N05/albums/72157680116996884
1973 XL250 K0 Motosport: UKX 73L
2023 R1250 GSA
Previous Zeds: Z750B1 Twin, Z650B1, Z750E

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Ultim8pc
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Re: Z Power Z900 Loom

#2 PostAuthor: Ultim8pc » Fri Apr 17, 2020 11:57 am

I'm fitting one at the moment to repro switchgear and seem to have some extra blue wires I need to figure out....
So not straightforward.
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

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Re: Z Power Z900 Loom

#3 PostAuthor: Andrew_s » Fri Apr 17, 2020 12:01 pm

Ultim8pc wrote:I'm fitting one at the moment to repro switchgear and seem to have some extra blue wires I need to figure out....
So not straightforward.


Thanks Nigel, thought it might not be - my switchgear is original.

Cheers,
Andrew
Current Bikes:
Phil Churchett's 1976 Z900 A4: PRE 2R https://www.flickr.com/photos/115740825@N05/albums/72157680116996884
1973 XL250 K0 Motosport: UKX 73L
2023 R1250 GSA
Previous Zeds: Z750B1 Twin, Z650B1, Z750E

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Ultim8pc
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Re: Z Power Z900 Loom

#4 PostAuthor: Ultim8pc » Fri Apr 17, 2020 2:37 pm

Andrew,

The bike I have with the repro harness is a 3/4 finished resto I picked up and it's all repro stuff on it.
Normally, I'd just (just!) repair and recover the original harness.
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

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Andrew_s
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Re: Z Power Z900 Loom

#5 PostAuthor: Andrew_s » Fri Apr 17, 2020 5:16 pm

Ultim8pc wrote:Andrew,

The bike I have with the repro harness is a 3/4 finished resto I picked up and it's all repro stuff on it.
Normally, I'd just (just!) repair and recover the original harness.


Yes, I'm leaning that way too Nigel as the worst bit is inside the headlight shell and other minor bits can be repaired.
Current Bikes:
Phil Churchett's 1976 Z900 A4: PRE 2R https://www.flickr.com/photos/115740825@N05/albums/72157680116996884
1973 XL250 K0 Motosport: UKX 73L
2023 R1250 GSA
Previous Zeds: Z750B1 Twin, Z650B1, Z750E

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SVENLEATHER
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Re: Z Power Z900 Loom

#6 PostAuthor: SVENLEATHER » Fri Apr 17, 2020 7:17 pm

Andrew_s wrote:
Ultim8pc wrote:Andrew,

The bike I have with the repro harness is a 3/4 finished resto I picked up and it's all repro stuff on it.
Normally, I'd just (just!) repair and recover the original harness.


Yes, I'm leaning that way too Nigel as the worst bit is inside the headlight shell and other minor bits can be repaired.


Tell me about problems in the headlight area.
EA295E1D-9A8A-4898-B5B6-369181F7874E.jpeg
EA295E1D-9A8A-4898-B5B6-369181F7874E.jpeg

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Andrew_s
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Re: Z Power Z900 Loom

#7 PostAuthor: Andrew_s » Fri Apr 17, 2020 8:55 pm

SVENLEATHER wrote:
Andrew_s wrote:
Ultim8pc wrote:Andrew,

The bike I have with the repro harness is a 3/4 finished resto I picked up and it's all repro stuff on it.
Normally, I'd just (just!) repair and recover the original harness.


Yes, I'm leaning that way too Nigel as the worst bit is inside the headlight shell and other minor bits can be repaired.


Tell me about problems in the headlight area. EA295E1D-9A8A-4898-B5B6-369181F7874E.jpeg


Ouch! :shock:
Current Bikes:
Phil Churchett's 1976 Z900 A4: PRE 2R https://www.flickr.com/photos/115740825@N05/albums/72157680116996884
1973 XL250 K0 Motosport: UKX 73L
2023 R1250 GSA
Previous Zeds: Z750B1 Twin, Z650B1, Z750E

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Re: Z Power Z900 Loom

#8 PostAuthor: weaver » Sat Apr 18, 2020 4:19 am

Most looms can be repaired easily enough unless they have been totally hacked about,good skill to develop and its not difficult :wink

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Re: Z Power Z900 Loom

#9 PostAuthor: chrisu » Sat Apr 18, 2020 10:21 am

Ultim8pc wrote:I'm fitting one at the moment to repro switchgear and seem to have some extra blue wires I need to figure out....
So not straightforward.


Agree there are some extra blue wires but it was a great plug and play replacement for the original knackered loom on my Z900 (aka the moneypit)

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Re: Z Power Z900 Loom

#10 PostAuthor: Ultim8pc » Sun Apr 19, 2020 12:56 pm

chrisu wrote:Agree there are some extra blue wires but it was a great plug and play replacement for the original knackered loom on my Z900 (aka the moneypit)

I have mine in place with repro switchgear and everything is working except the horn, so I need to figure that out....
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

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scott
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Re: Z Power Z900 Loom

#11 PostAuthor: scott » Mon Apr 20, 2020 7:42 am

Ultim8pc wrote:
chrisu wrote:Agree there are some extra blue wires but it was a great plug and play replacement for the original knackered loom on my Z900 (aka the moneypit)

I have mine in place with repro switchgear and everything is working except the horn, so I need to figure that out....


Nigel, i had the same issue with my z1000a2 harness and switch gear.....as soon as i clamped the switch gear to the handlebars then the horn worked. It needs the earth connection to work, via the clamping.

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Re: Z Power Z900 Loom

#12 PostAuthor: Pigford » Mon Apr 20, 2020 8:14 am

Ultim8pc wrote:
chrisu wrote:Agree there are some extra blue wires but it was a great plug and play replacement for the original knackered loom on my Z900 (aka the moneypit)

I have mine in place with repro switchgear and everything is working except the horn, so I need to figure that out....



Yeah, the horns are daft, they have a constant live feed (with ignition on) and rely on the switch to earth it to get it to work!
And on the 7th day... Zeds were created!

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Re: Z Power Z900 Loom

#13 PostAuthor: Ultim8pc » Mon Apr 20, 2020 10:20 am

Pigford wrote:Yeah, the horns are daft, they have a constant live feed (with ignition on) and rely on the switch to earth it to get it to work!

I have permanent live on one connector and the other end is switching to earth (used beep tester to check that) and the horn works on another bike....
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

chrisu
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Re: Z Power Z900 Loom

#14 PostAuthor: chrisu » Mon Apr 20, 2020 11:56 am

Ultim8pc wrote:
Pigford wrote:Yeah, the horns are daft, they have a constant live feed (with ignition on) and rely on the switch to earth it to get it to work!

I have permanent live on one connector and the other end is switching to earth (used beep tester to check that) and the horn works on another bike....


Is the right hand switch body earthing ok ? I had this problem with a repro switch. i think this is how the horn earths

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Re: Z Power Z900 Loom

#15 PostAuthor: Ultim8pc » Mon Apr 20, 2020 1:05 pm

chrisu wrote:Is the right hand switch body earthing ok ? I had this problem with a repro switch. i think this is how the horn earths

Dunno, will check.
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.


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