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Oops - Cylinder liners 1 $ protruding 0.25mm - Z1000

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David32knyte
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Oops - Cylinder liners 1 $ protruding 0.25mm - Z1000

#1 PostAuthor: David32knyte » Fri May 15, 2020 12:59 pm

Dear Forum
I had a stuck dowel pins so put my barrel in the oven for a bit (20mins)

Now liners 1 & 4 seem to protrude above the aluminium top face about 0.25mm - !

I'm presuming this is not normal and also not good? Or is it normal?
Suspect I have over heatd the barrel and they might have slipped a touch?

Thinking might put it back in the oven then have a go at knocking them flush with a soft faced mallet?

I know I deserve to be punished for crimes against motorcycle engines.

PleaSE ADVISE - hELP!
dAVID

David32knyte
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Posts: 57
Joined: 18th Jan 2015
Location: Lewes UK

Re: Oops - Cylinder liners 1 $ protruding 0.25mm - Z1000

#2 PostAuthor: David32knyte » Fri May 15, 2020 2:14 pm

OK put them back in the oven and then tapped the liners all flush.
Just like nothing ever happened.

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zed1015
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Re: Oops - Cylinder liners 1 $ protruding 0.25mm - Z1000

#3 PostAuthor: zed1015 » Fri May 15, 2020 2:18 pm

Liners are a light press fit.
Warming them in the oven or with a hot air gun is how I remove and replace them.
I usually stand them with the liners suspended and a weight on the tops to keep them fully seated while cooling.

David32knyte
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Posts: 57
Joined: 18th Jan 2015
Location: Lewes UK

Re: Oops - Cylinder liners 1 $ protruding 0.25mm - Z1000

#4 PostAuthor: David32knyte » Sat May 23, 2020 8:22 am

zed1015 wrote:Liners are a light press fit.
Warming them in the oven or with a hot air gun is how I remove and replace them.
I usually stand them with the liners suspended and a weight on the tops to keep them fully seated while cooling.


Weights is a good idea. It's true they really don't need any heat at all before they come loose - quite surprising.
I'm hoping they have seated ok. Seems smooth / flush to the touch with the alu casting of the barrels.

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zed1015
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Re: Oops - Cylinder liners 1 $ protruding 0.25mm - Z1000

#5 PostAuthor: zed1015 » Sat May 23, 2020 8:32 am

Once the head is bolted down they will be pushed flush.
Especially after the first heat cycle and re-torque.


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