Hello Guest User,

Please feel free to have a look around the forum but be aware that as an unregistered guest you can't see all of it and you can't post.

To access these 'Registered Users Only' areas simply register and login.

Z900 a4 oil sump removal

Need help restoring, building, or finding then try here.

Moderators: chrisu, paul doran, Taffus, KeithZ1R

Message
Author
KZA4DAVE
new poster
Posts: 3
Joined: 2nd May 2020
Location: Sandown

Z900 a4 oil sump removal

#1 PostAuthor: KZA4DAVE » Thu Aug 27, 2020 8:00 pm

i am trying to remove the oil sump,so far i have removed the exhausts,oil & filter the 17 bolts so far all ok but the sticking point is the sump is holding on tight like it wont release tapping with a piece of wood and rubber mallet not budging,i want to check the pump oil strainer for oil sludge as have oil light on checked the wireing and oil pressure switch all ok there,any help or experience in this be much appreciated :roll:

User avatar
zed1015
Hardcore
Hardcore
Posts: 3807
Joined: 2nd Nov 2005
Location: Somewhere between Scunny and Goole.

Re: Z900 a4 oil sump removal

#2 PostAuthor: zed1015 » Thu Aug 27, 2020 8:28 pm

A good whack or six sideways with a mallet will eventually shift it.

User avatar
Hobbo
International Rep
Posts: 2437
Joined: 18th Mar 2006
Location: Hull

Re: Z900 a4 oil sump removal

#3 PostAuthor: Hobbo » Thu Aug 27, 2020 8:51 pm

Double check you aint left a bolt in it does hapoen

Phil
Never Dull in Hull Watch no 31

International Rep

KZA4DAVE
new poster
Posts: 3
Joined: 2nd May 2020
Location: Sandown

Re: Z900 a4 oil sump removal

#4 PostAuthor: KZA4DAVE » Fri Aug 28, 2020 5:22 am

cheers just keep whacking double checked bolts re moved i have all 17 as clymer manual states

KZA4DAVE
new poster
Posts: 3
Joined: 2nd May 2020
Location: Sandown

Re:KZ900 a4 oil sump removal

#5 PostAuthor: KZA4DAVE » Thu Sep 03, 2020 7:35 pm

Update got sump off found sump has a loose round diameter sponge 4mm thick same size as oil pump pick up strainer just lying in sump been there sometime as decomposed sponge what the f##k was that doing in there any ideas could that be why my oil light has been on checked strainer looks clean before i refit sump should i be looking any where else as sump is off and now clean got a new gasket and oil filter and Smith & Allen 10w40 semi synth oil.

Any pointers much appreciated ps i will be at Stafford hopefully see you there

User avatar
z1bman
Hardcore
Hardcore
Posts: 4671
Joined: 3rd Mar 2010
Location: WORDSLEY WEST MIDLANDS

Re: Z900 a4 oil sump removal

#6 PostAuthor: z1bman » Thu Sep 03, 2020 8:53 pm

personally i would leave the sump of & i would remove the cams & cam buckets & flush the oil ways through first before you re assemble also remove the pump & check the oil pump gears with feeler gauges as per genuine workshop manual

User avatar
zed1015
Hardcore
Hardcore
Posts: 3807
Joined: 2nd Nov 2005
Location: Somewhere between Scunny and Goole.

Re: Z900 a4 oil sump removal

#7 PostAuthor: zed1015 » Thu Sep 03, 2020 11:17 pm

Sponge is a new one on me and i've seen all manner of bodges on these over the years.
Certainly shouldn't be there and would restrict oil flow if drawn onto the strainer.
Just make sure the pump strainer gauze isn't torn as that's the only reason i can think why someone would try that..


Return to “Bike Help”

Who is online

Users browsing this forum: No registered users and 48 guests