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Z900 a4 oil sump removal
Posted: Thu Aug 27, 2020 8:00 pm
Author: KZA4DAVE
i am trying to remove the oil sump,so far i have removed the exhausts,oil & filter the 17 bolts so far all ok but the sticking point is the sump is holding on tight like it wont release tapping with a piece of wood and rubber mallet not budging,i want to check the pump oil strainer for oil sludge as have oil light on checked the wireing and oil pressure switch all ok there,any help or experience in this be much appreciated

Re: Z900 a4 oil sump removal
Posted: Thu Aug 27, 2020 8:28 pm
Author: zed1015
A good whack or six sideways with a mallet will eventually shift it.
Re: Z900 a4 oil sump removal
Posted: Thu Aug 27, 2020 8:51 pm
Author: Hobbo
Double check you aint left a bolt in it does hapoen
Phil
Re: Z900 a4 oil sump removal
Posted: Fri Aug 28, 2020 5:22 am
Author: KZA4DAVE
cheers just keep whacking double checked bolts re moved i have all 17 as clymer manual states
Re:KZ900 a4 oil sump removal
Posted: Thu Sep 03, 2020 7:35 pm
Author: KZA4DAVE
Update got sump off found sump has a loose round diameter sponge 4mm thick same size as oil pump pick up strainer just lying in sump been there sometime as decomposed sponge what the f##k was that doing in there any ideas could that be why my oil light has been on checked strainer looks clean before i refit sump should i be looking any where else as sump is off and now clean got a new gasket and oil filter and Smith & Allen 10w40 semi synth oil.
Any pointers much appreciated ps i will be at Stafford hopefully see you there
Re: Z900 a4 oil sump removal
Posted: Thu Sep 03, 2020 8:53 pm
Author: z1bman
personally i would leave the sump of & i would remove the cams & cam buckets & flush the oil ways through first before you re assemble also remove the pump & check the oil pump gears with feeler gauges as per genuine workshop manual
Re: Z900 a4 oil sump removal
Posted: Thu Sep 03, 2020 11:17 pm
Author: zed1015
Sponge is a new one on me and i've seen all manner of bodges on these over the years.
Certainly shouldn't be there and would restrict oil flow if drawn onto the strainer.
Just make sure the pump strainer gauze isn't torn as that's the only reason i can think why someone would try that..