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Cracked Head

Posted: Mon Mar 24, 2025 1:23 pm
Author: Glen
There is a crack in my Z1a Cylinder Head between the Exhaust Valve and Plug Hole. Is this repairable?

Re: Cracked Head

Posted: Mon Mar 24, 2025 2:44 pm
Author: Z1streetfighter71
Best post a pic mate but in all the discussions iv ever heard on this topic unless you can see daylight through it its "play on". I recently changed a head gasket on my bandit 1200 and it had 4 cracks in the same place, ran fine before hand and runs grand now. Fella no KZR had a company in Germany laser weld the cracks on his, cost a bit and apparently there was no real difference in the compression tests but... thats only my chime, few others might offer advice.

Re: Cracked Head

Posted: Mon Mar 24, 2025 2:45 pm
Author: zed1015
Cracks in that area are very very common and are simply surface fissures caused by heat expansion.
99.99 % of cases need no attention.
Almost every one of my heads have these and never caused a problem even on my turbo and supercharged motors.

Re: Cracked Head

Posted: Mon Mar 24, 2025 3:09 pm
Author: ollie
same here ,it shouldn't give you any probs and it is a common thing .

Re: Cracked Head

Posted: Mon Mar 24, 2025 11:20 pm
Author: Ultim8pc
zed1015 wrote:Cracks in that area are very very common and are simply surface fissures caused by heat expansion.
99.99 % of cases need no attention.
Almost every one of my heads have these and never caused a problem even on my turbo and supercharged motors.

What Rob said

Re: Cracked Head

Posted: Tue Apr 01, 2025 6:47 pm
Author: Glen
Hi guys
I am trying to add photo of Cracked Head but failing.
Although the crack is definitely there, I can't see that it is going to cause a leak. It is between the Spark Plug Thread and the Exhaust Valve Seat. Repairing it sounds like a bit of a 'mare. I do however have another head without any cracks BUT that will need all new valve guides and seats.
Perhaps if I "Pressure Test" the cracked one, somehow.
In the mean time I will try to get photos in.

Re: Cracked Head

Posted: Wed Apr 02, 2025 6:25 pm
Author: Gus
How to pics

Click reply
1. Click "Attachments"
2. "Add files" from wherever
3, Pics appear here.
4. Good to go
5. "Place inline" puts it in the message

Add pics from pc.png
Add pics from pc.png (44.57 KiB) Viewed 2389 times


Hopefully this works

Re: Cracked Head

Posted: Wed Apr 02, 2025 7:02 pm
Author: gray
I remember seeing a comment on the website ( a long long time ago - decades ) that it didn't matter unless the crack extended all the way up the spark plug threads , from combustion chamber to outside world

Re: Cracked Head

Posted: Wed Apr 02, 2025 9:38 pm
Author: Hard Road
you see the same thing on GS and GSX Suzuki's, fairly common issue but nothing to worry about.

Re: Cracked Head

Posted: Thu Apr 03, 2025 9:43 am
Author: Glen
Hi again
I think you can now see the photo!?
If so, thanks to Gus
IMG_5190 (3).jpg
Cracked Head
IMG_5190 (3).jpg (179.58 KiB) Viewed 2302 times

Glen

Re: Cracked Head

Posted: Thu Apr 03, 2025 11:23 am
Author: zed1015
Glen wrote:Hi again
I think you can now see the photo!?
If so, thanks to GusIMG_5190 (3).jpg
Glen

Normal.
Use it..