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GB's Modded Z900 now on a runaway budget!

Work in Progress

Moderators: chrisu, paul doran, Taffus, KeithZ1R

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Ginger Bear
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GB's Modded Z900 now on a runaway budget!

#1 PostAuthor: Ginger Bear » Wed May 22, 2013 6:53 pm

OK, time to spill the beans! :shock:

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I've had this on my bench for a few weeks & managed to machine some spacers to fit a GSXR600 SRAD swinger & centre the rear wheel (ZX7R).

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I considered calling it 'Project leftovers' because essentially that's what I had planned it to be, using as many parts as I had lying around.

The bike came to me early in 2012 & looked like this......

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I sold all the running gear to another member & was left with this......

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Which nearly went to Piggy last year, as I had been squeezed into a 'financial' corner. :oops: Fortunately for me Piggy was too slow to get his wallet open & I found a way out of the hole. :D Piggy took it well. :wink:

It was always gonna run USD radial forks, I had been looking at Ohlins (Aprillia Mille) but at around a grand a shot + calipers etc, I decided to get more realistic.......... An immaculate set of Suzuki GSXR 600 K6/7 forks have been sourced & will be lengthened to suit. Calipers, yokes & various spindles have also been sourced & hopefully I'll have my hands on a set of Harris rearsets tomorrow. :??

Bike will be monoshocked, & thats where I am now, sorting out shock & linkage mounts.

I'll post some more pics as & when they happen.
Last edited by Ginger Bear on Sun Apr 20, 2014 11:37 am, edited 1 time in total.
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#2 PostAuthor: Padders » Wed May 22, 2013 7:08 pm

Seat pulled up, drink and popcorn ready lets get this project rolling Steve.

Cannot wait to see how she turns out.

Any ideas yet on paint schemes.
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#3 PostAuthor: paul doran » Wed May 22, 2013 7:42 pm

Steve admit You are as bad as the rest of Us
We cannot refuse a good project
trouble is I have too many :oops:
way too many Zeds

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#4 PostAuthor: Pigford » Wed May 22, 2013 7:43 pm

:boom
And on the 7th day... Zeds were created!

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#5 PostAuthor: coldsummer » Wed May 22, 2013 8:01 pm

I predict it's gonna be a cracker :wink:

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#6 PostAuthor: Pigford » Thu May 23, 2013 6:37 am

coldsummer wrote:I predict it's gonna be a cracker :wink:


+ 1


I think you did right to lose the running gear - it didn't look good. Whats left look ace....... keep up the good work lad :twisted:
And on the 7th day... Zeds were created!

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#7 PostAuthor: KeithZ1R » Thu May 23, 2013 10:15 am

you need a job :hys:
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#8 PostAuthor: Ginger Bear » Mon May 27, 2013 5:55 pm

Managed to spend a little time on this over the weekend.....

Fabricated & fitted a lower suspension mount.

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Top mount is still in the 'design' stage, which means I keep looking at it and trying to work out which will be the best way forward. :roll:

I do have a few options, but the remote reservoir on the top of my £6.50 shock is complicating things, :evil:

The Suzuki swinger, adjuster blocks & caliper hanger are all designed for a 28mm spindle. My ZX7R wheel & sprocket carrier are designed for a 25mm spindle. In the past I've changed all the bearings to suit the 28mm spindle, but that ain't the cheap option. :shock:

This time I've used the 28mm spindle to make a couple of sleeves that fit inside the larger 28mm Suzuki stuff.

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# 104



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#9 PostAuthor: z1000puddin » Mon May 27, 2013 6:23 pm

Steve,
Good looking project.

What is the plan for the motor ?

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#10 PostAuthor: Jay1969 » Mon May 27, 2013 6:29 pm

Still looking good, I'm sure you'll get it sorted, and
like you say, it's all on a budget of 'leftovers' etc.
which will be a great sense of fun and achievement
at t'finish of it :D

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#11 PostAuthor: 750steve » Mon May 27, 2013 6:32 pm

Ginger Bear wrote:
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FAAAAAAAKKKKKKKKK ME!! How did you manage to crash in the garage Steve?????


This is gonna look stunning!!!

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#12 PostAuthor: Ginger Bear » Tue May 28, 2013 6:31 am

To answer a couple of questions;

Paint scheme could possibly be based on a Z1 style, but using 'modern' colours, not sure which though, as the best one's have already been done. :roll: But that's a long way off, there's every chance things may 'evolve'. :sou

The motor is another area where I have absolutely no idea which direction I'm gonna go in. :roll: A lot will depend on what I find when I take the head off of the one already in the frame. Options include having the cases machined & fitting a Uni-trak crank & hy-vo cam chain, fitting a whole uni-trak bottom end or just tidying up what's there....... for now. :bla

Got my hand's on a set of reasonably priced GSXR yokes the other day, hopefully I'll find some time today to nip in and see Nick at Griff's & have the stem pushed out. Ultimately I'd like to have billet yokes made, with a bit more offset than the Suzuki ones, but we'll have to wait and see. :fou
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#13 PostAuthor: sanderz » Thu May 30, 2013 8:03 pm

Liking it already GB :up

Ginger Bear wrote: Top mount is still in the 'design' stage, which means I keep looking at it and trying to work out which will be the best way forward. :roll:


Think if i was at this stage i'd consider some form of adjustment on the top shock mount along these lines - http://www.ebay.co.uk/itm/Suzuki-GSXR-S ... 4173bd2d45 or have something made to suit - just bouncing ideas around.
Wots up DOHC

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#14 PostAuthor: Ginger Bear » Thu Aug 01, 2013 2:33 pm

Been quite busy with work & life in general over the last couple of months, so not managed to achieve too much with this, but the GSXR yokes turned out to be no good, so I ordered a set with a 'proper' offset from Roy's Billet Bike Bits. They arrived today. :sou

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#15 PostAuthor: MCZ900 » Thu Aug 01, 2013 2:36 pm

Very nice mate
1973 Z1 and 1976 Z900


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