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Z650 refresh...

Work in Progress

Moderators: paul doran, Taffus, KeithZ1R, chrisu

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MDM
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Re: Z650 refresh...

#226 PostAuthor: MDM » Mon Jun 15, 2020 10:51 am

This was followed by more fucking about trying to get the sprocket cover and clutch actuator fitted correctly, with some issues as the cover wasn't fitting flush to the crank cases... eventually traced down to the actuator not aligning with a slot in the cover. With this done, all was fitted, and the exhaust also bolted back on and lock-wired nice and neatly.
At which point I turned to the oiling system and realised that the exhaust would have to come back off again so I could fit the oil return fitting into the turbo... Time and motion, time and motion...
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Re: Z650 refresh...

#227 PostAuthor: MDM » Tue Jun 16, 2020 8:44 am

Oil return fitting bolted into place and, while I was there I thought I might as well fit the oil feed line as well. Er, hang on, where is the oil feed line?... it should be here somewhere?... er....
Here we go again....
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

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Big Fluff
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Re: Z650 refresh...

#228 PostAuthor: Big Fluff » Wed Jun 17, 2020 9:59 am

If you need one I have several .
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IMG_1558.JPG
Kawasaki GPz750T, Kawasaki ZRX1100R, Kawasaki GPZ1000RX, H**** VF1000RG Rothmans, H**** VF500F2F, H**** CB1100RD, Suzuki GSX1100EFE, H**** XL125K2

MDM
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Re: Z650 refresh...

#229 PostAuthor: MDM » Wed Jun 17, 2020 3:11 pm

Remember Will, I'm running a remote oil system on mine, and retaining the Unitrak's oil cooler, so the oil feed line comes from an electric oil pump :wink:
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Re: Z650 refresh...

#230 PostAuthor: MDM » Tue Jun 30, 2020 10:45 am

After some fannying around, and not a little procrastination (no change there then), I stepped up and got on the Torques website to order some fittings and oil line for the feed - dash 4 for the feed with the requisite 1/8 NPT and 1/4 NPT fittings for the turbo and oil pressure reg...
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

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Big Fluff
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Re: Z650 refresh...

#231 PostAuthor: Big Fluff » Wed Jul 01, 2020 4:56 pm

MDM wrote:After some fannying around, and not a little procrastination (no change there then), I stepped up and got on the Torques website to order some fittings and oil line for the feed - dash 4 for the feed with the requisite 1/8 NPT and 1/4 NPT fittings for the turbo and oil pressure reg...

Well done Davey lad, now get yeself a beer :D
I really want to see this done for next year, if it isn't I'll rip all the wiring off it I did 35 years ago :shock: :lol: :lol:
Kawasaki GPz750T, Kawasaki ZRX1100R, Kawasaki GPZ1000RX, H**** VF1000RG Rothmans, H**** VF500F2F, H**** CB1100RD, Suzuki GSX1100EFE, H**** XL125K2

MDM
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Re: Z650 refresh...

#232 PostAuthor: MDM » Tue Nov 24, 2020 9:54 am

I've done some stuff, but forgotten how to load images on here... bear with...
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Re: Z650 refresh...

#233 PostAuthor: MDM » Tue Nov 24, 2020 9:56 am

The oil return fitting on the turbo was very, very close to the bracket on the rear engine mount that holds the oil pump. So that needed clearancing, and the bracket needed a threaded stud welding on it as there wasn't enough room for a bolt for the rubber mounting points.
The engine mount, and the mounting support for the pump, were painted while they were out, and refitted. I'd add a pic or two here, but...
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Re: Z650 refresh...

#234 PostAuthor: MDM » Tue Nov 24, 2020 10:00 am

Ahah, I remember now...
clearance issues...
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clear2.jpg
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Re: Z650 refresh...

#235 PostAuthor: MDM » Tue Nov 24, 2020 10:01 am

And the modified rear engine mounting that has the bracket for the oil pump mount and the pump mount itself...
Attachments
engmountpumpbkt.jpg
Last edited by MDM on Thu Nov 26, 2020 10:45 am, edited 1 time in total.
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Posts: 249
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Re: Z650 refresh...

#236 PostAuthor: MDM » Tue Nov 24, 2020 10:03 am

And the pump re-mounted in place...
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purmp.jpg
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Re: Z650 refresh...

#237 PostAuthor: MDM » Mon Dec 07, 2020 12:22 pm

Oil tank repainted after having one hole bunged up and a coupe of AN8 fittings welded into place.
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oiltonk.jpg
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

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chrisNI
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Re: Z650 refresh...

#238 PostAuthor: chrisNI » Mon Dec 07, 2020 1:37 pm

At least it's still moving... :D good work

MDM
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Re: Z650 refresh...

#239 PostAuthor: MDM » Mon Dec 06, 2021 12:42 pm

And while it has been a very long time since my last post on this thread, I did spend some time on it yesterday, sorting out engine breather hoses... I might even take some pics next weekend (don't hold your breath)
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod

MDM
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Posts: 249
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Location: Lincolnshire Wolds

Re: Z650 refresh...

#240 PostAuthor: MDM » Mon Jan 03, 2022 11:09 am

Breather hoses sorted at last...
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breavtank.jpg
Z650/1100 turbo, GPz750 rolling resto, Z650 restomod


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