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Re: Z1a Restoration

Posted: Wed Feb 14, 2018 9:48 am
Author: BigZCas
The Copex that I use is 32mm, it's a flexible hard plastic, the inner and outer sleeve can both be used as both are split along the length, the diameter is not really an exact science as masking tape could be used to stop rotation.
'O'Ring chain first used on the Z1b.

Re: Z1a Restoration

Posted: Wed Feb 14, 2018 10:36 am
Author: ZedHead
Well done Steve it looks awesome. MOT next and Stafford Show in October :D

Re: Z1a Restoration

Posted: Wed Feb 14, 2018 5:55 pm
Author: Wrigers
Very nice, Buzzard is doing a head for me at the moment. Hope is turns out like that.

Re: Z1a Restoration Latest

Posted: Sun Feb 25, 2018 5:58 pm
Author: BigZCas
Carbs are now fitted, all went well :)
Spent a little time neatening the cable routings.
Plan to spend some time in the evening during the next week fitting the exhaust and hopefully ready for first start up next weekend :D

Re: Z1a Restoration

Posted: Sun Feb 25, 2018 7:22 pm
Author: ZedHead
Looking sweet Steve

Re: Z1a Restoration

Posted: Wed Feb 28, 2018 8:36 pm
Author: BigZCas
Fitted the exhaust tonight.
The method I used was to ask Julie for a hand :oops:
Bit of grease on the copper washers to hold them in place.
Placed the connecting rubber on the inside (bottom) Exhaust.
Whilst I lifted the front of the inside pipe into place Julie lifted the rear and put a screwdriver through the mounting bracket on the exhaust and through the exhaust hanger,I then loosely fitted the clamp.
Outside exhaust exactly the same, I lifted the manifold end into place whilst julie held the rear of both exhausts removed the screwdriver made sure both exhaust were in the connecting rubber and then inserted the screwdriver back through both exhaust and the hanger.
WHAT A GAL :D
Again I loosely fitted the exhaust clamp.
I then removed the screwdriver and inserted the bolt.
Tightened up the clamps, tightened the connecting rubber, tightened the bolt.
Otherside repeat.
:D :D

Re: Z1a Restoration

Posted: Wed Feb 28, 2018 11:49 pm
Author: JamesH_Sussex
That is looking superb mate. Top work.

Re: Z1a Restoration

Posted: Thu Mar 01, 2018 5:57 am
Author: Philippe
Hi Steve
people who work on old Zeds should have an extra pair of hands when putting the exhausts on. Lucky you have Julie to lend you that extra pair!
Well done, she's looking stunning !
Greetings
Philippe

Re: Z1a Restoration

Posted: Thu Mar 01, 2018 8:27 pm
Author: Wrigers
Looking good BigZ.

Re: Z1a Restoration

Posted: Thu Mar 01, 2018 8:32 pm
Author: ZedHead
So when are you starting the restoration? :lol:

Bloody nice job that Steve :drool :up

Re: Z1a Restoration

Posted: Sat Mar 03, 2018 7:15 pm
Author: BigZCas
Well it seems my first restoration is coming to an end ....
Hopefully I can get out tomorrow and get some fuel for start up.
Fit Mirrors.
Clean the ACF50 off all the Chrome and Polishing.
Start up :) :)
If all goes well I will get it outside and take some proper photo's

Re: Z1a Restoration

Posted: Sat Mar 03, 2018 8:01 pm
Author: Pigford
Crackin' bike - Best colours & model buy a mile :luv

Re: Z1a Restoration

Posted: Sun Mar 04, 2018 11:18 am
Author: Ultim8pc
Cracking job you've done there!

Re: Z1a Restoration

Posted: Sun Mar 04, 2018 3:03 pm
Author: BigZCas
Started first press :D :D
Turned it over a few times on the starter without petrol.
Re-checked oil and topped up as oil pump and filter had now been filled from engine turnover.
Added petrol, checked for leaks, pressed the button.......
AND SHE'S AWAY :D :D :D :D :D :D :D :D

Would like to thank members -
Zedhead, Dave at Saisei for all his advise and contacts. (And Parts :) )
Buzzard at Buzzworkz for Engine Restoration.
DaveZ1 for the Carb Restoration
Zedman for Switches Restoration.
Al Marshall for Clocks Restoration.
And loads of other members on here who helped greatly along the way, could never have done it without the club. :)

No ride out today as weather sh*t, but will post pictures on a new thread once we get out :lol:

Re: Z1a Restoration

Posted: Sun Mar 04, 2018 3:55 pm
Author: Ultim8pc
Very happy for you. Here's hoping for some decent weather soon!