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Z 1000 St E2

Work in Progress

Moderators: chrisu, paul doran, Taffus, KeithZ1R

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Dunlop4
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Re: Z 1000 St E2

#61 PostAuthor: Dunlop4 » Sat Jul 18, 2020 3:10 pm

Have now started to strip off the old paint, with petrol coming off a bit to easily.
IMG_0443.JPG

Not sure what paint to use for spraying the casings with.
IMG_0444.JPG

Philippe
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Re: Z 1000 St E2

#62 PostAuthor: Philippe » Sat Jul 18, 2020 4:02 pm

Hi Dunlop4
if you want my advice: take the whole engine apart, strip all the paint of the casings, degrease them with aceton, tape them off, use a good 2 component heat resistant paint and spray them.
I use the "Restom" paint and I get very good results. Have a look at my "projects" to see how I do it.
Good luck with it.
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Dunlop4
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Re: Z 1000 St E2

#63 PostAuthor: Dunlop4 » Sun Aug 23, 2020 4:01 pm

I haver decided to take the whole engine apart to have the it sprayed black. The rebore has been completed and have new pistons from IMD. The cylinder head is off being welding repair at the rev counter drive and barrels are having damaged fins repaired.
IMG_0558.JPG


In the mean time i have repainted the lower fork legs, wheel, and brake calipers.
IMG_0559.JPG

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Re: Z 1000 St E2

#64 PostAuthor: Philippe » Sun Aug 23, 2020 6:32 pm

Hi
very, very well done!
You took the right decision to take the engine apart!
Try to find an ST front mudgard. It'll add up to the originality!
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Dunlop4
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Re: Z 1000 St E2

#65 PostAuthor: Dunlop4 » Sun Feb 28, 2021 2:59 pm

I have managed to source an original front mudguard and clean up various components ready for installation of engine.
16145243158692063485713521404116.jpg

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Ultim8pc
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Re: Z 1000 St E2

#66 PostAuthor: Ultim8pc » Sun Feb 28, 2021 5:44 pm

Looking good!
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

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Re: Z 1000 St E2

#67 PostAuthor: Philippe » Mon Mar 01, 2021 4:26 am

Hi Dunlop 4

that's looking very good! You did a great job! If you need advice on getting the engine in and connecting the drive shaft, don't hesitate, just ask! I can say that I have some experience in putting an ST back together... :D
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Dunlop4
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Re: Z 1000 St E2

#68 PostAuthor: Dunlop4 » Sat Mar 13, 2021 10:51 am

Engine ready for installation
16156326291098063503319773458659.jpg

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chrisNI
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Re: Z 1000 St E2

#69 PostAuthor: chrisNI » Sat Mar 13, 2021 11:21 am

Looking good :D :D

Dunlop4
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Re: Z 1000 St E2

#70 PostAuthor: Dunlop4 » Sat Mar 13, 2021 1:33 pm

Another view of engine
20210313_105413.jpg

Philippe
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Re: Z 1000 St E2

#71 PostAuthor: Philippe » Sun Mar 14, 2021 4:47 am

Hi Dunlop4

That looks stunning!
I hope you have someone to help you to get the engine in, it's a heavy lump of metal (more than 90 kg) !!! Mind your back!
Don't scratch the engine or the frame, put isolation foam tubes over the frame and tie them down.
Oh and one more piece of advice; remove the camshaft cover, you'll have a bit more place to get the engine in.
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Dunlop4
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Location: Cardiff

Re: Z 1000 St E2

#72 PostAuthor: Dunlop4 » Sun Mar 14, 2021 12:51 pm

Hi
Yes I put pipe insulation on the frame first.
20210314_115242.jpg

Dunlop4
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Re: Z 1000 St E2

#73 PostAuthor: Dunlop4 » Sun Mar 14, 2021 12:52 pm

Lift across into frame
20210314_120134.jpg

Dunlop4
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Re: Z 1000 St E2

#74 PostAuthor: Dunlop4 » Sun Mar 14, 2021 12:57 pm

I have put some panels back to see how it is going to look.
DSC00387.JPG

From a different angle.
DSC00390.JPG
Last edited by Dunlop4 on Sun Mar 14, 2021 2:55 pm, edited 1 time in total.

Dunlop4
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Location: Cardiff

Re: Z 1000 St E2

#75 PostAuthor: Dunlop4 » Sun Mar 14, 2021 1:59 pm

Not sure if this is right, I have got two short bolts to the front engine mounting.
20210314_125849.jpg

The exhaust is fitted.
DSC00391.JPG


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