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Z 1000 ST ELR

Work in Progress

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Philippe
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Re: Z 1000 ST ELR

#31 PostAuthor: Philippe » Sat Feb 19, 2022 5:10 pm

Hi rickm

they were mounted on a Z1000ST E2 I bought in France a few months ago in november 2021.
I have no idea how they behave on the road but I'll find out within a few months when I start riding the bike.
Some write that they're no good, others say they're good for the money they cost, I have no idea...
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Philippe
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Re: Z 1000 ST ELR

#32 PostAuthor: Philippe » Sun Feb 20, 2022 6:03 am

Hello guys

I've made some more progress yesterday.
The front brake calipers were assembled and mounted on the front fork legs:

DSCN7537.JPG


The front master brake cylinder was also assembled and mounted on the handlebar:

DSCN7538.JPG


The rear master brake cylinder was mounted and the rear brake pedal was installed:

DSCN7539.JPG


This is how she looks now:

DSCN7540.JPG


As you may have noticed that all the visible bolts, nuts and screws are black, the parts that are normally chromed are also black.
These parts were all dechromed, polished and afterwards zingued black.
Only the front and rear axle were left zingued grey.
The non visible bolts and nuts were left zingued grey too.
It's becoming time to mount some electric parts, more news about those is probably for tomorrow.
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Mathh
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Re: Z 1000 ST ELR

#33 PostAuthor: Mathh » Sun Feb 20, 2022 11:15 am

Beauty Philippe! Can't wait to see the painted body work..

Philippe
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Re: Z 1000 ST ELR

#34 PostAuthor: Philippe » Mon Feb 28, 2022 5:07 pm

Hi men

the past week I made some progress with the bike:
The indicators were dechromed so I could paint them black but the chrome on the inside, which acts as a reflector for the light, was gone too.
So I painted the inside with chrome paint.

DSCN7541.JPG


Then the four indicators were assembled and mounted on the bike.

DSCN7542.JPG


The batterybox and the main loom were installed and all the connections were cleaned and guess what: all but the flash light works.
I'll deal with that little issue in the near future. main thing is that all the lights and the ignition are working!

DSCN7543.JPG


DSCN7544.JPG


Last weekend I painted the exhaust. It's a Gpz1100B1 exhaust and it received a heat resistant black paint.
The exhaust mounting brackets were made out of a steel plate and cut and bent into shape. I made cardboard templates to fabricate the mounting brackets.
This morning the exhaust was mounted.

DSCN7606.JPG


DSCN7608.JPG


I'm pleased with the results.

After mounting the exhaust it was time to concentrate on the carbs.
They were assembled a few weeks ago but not yet synchronised .
The statical synchronisation went smooth, I only had to do it 3 times before the bores opened equally.
This afternoon the carbs were mounted on a device I've made several years ago.
It's easier to adjust the float heights when the carbs aren't mounted on the bike.

DSCN7609.JPG


After adjustment the carbs were mounted on the bike.

DSCN7613.JPG


Now it's time to start the body work.

DSCN7610.JPG


The paint of fuel tank is allready stripped from the upper side, the under side will follow soon.
More to come in a few weeks.

GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Philippe
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Re: Z 1000 ST ELR

#35 PostAuthor: Philippe » Fri Mar 18, 2022 4:45 pm

Hi men

the preparation for the paintwork started.
All the paint was stripped off from the body parts .

The fuel tank was degreased and derusted on the inside. I used the products from Restom.

The tail piece of an ST has an indentation on each side where in some countries (US and others ) a reflector is placed .
The European version received black rectangular inserts.
I decided to fil those indentations up in order to get a smooth surface.
I used parts of another tail piece that was beyond usable limits and glued them in.
Afterwards I used filler to get the surface smooth.

The front fender had two holes in it because a rubber splash guard was attached. These holes were welded and the welds were grinded and filled with putty.
The inside of the front fender received a coat of rustpreventing thick paint applied with a brush...

DSCN7934.JPG


After a lot of grinding and filling and grinding and filling and...,the plastic parts received a colorless coat in order to get a surface where the paint adheres on.

DSCN7932.JPG


DSCN7933.JPG


As you can see all the plastic parts are mounted on welding rods in order to be able to reach all the areas.

This afternoon the body parts received a white base coat.
Once that coat is dry it becomes obvious where more filler must be applied.

DSCN7935.JPG


DSCN7936.JPG


DSCN7937.JPG


The parts have to dry for a few days and then it'll be time to add more filler and to grind and use some more filler and grind and...
It does take a lot of work and time before I get a good surface to apply the visible paint.
As soon as there's more progress you'll be the first to know!

GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Philippe
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Re: Z 1000 ST ELR

#36 PostAuthor: Philippe » Wed Mar 23, 2022 4:31 pm

Hi men

as promised more news about the progress.
After the base coat dried completely I could see where some more filler was needed.
It was applied and left to harden.
Once again sanding paper grit 400 was used to flatten it down.
Afterwards I noticed that there were a few more little dents visible and I applied a fery fine putty.
When that hardened I was able to sand it down and to apply a fresh coat of white base coat.
After a few days that coat was dry and hard and it was sanded with sanding paper grit 1000 in order to break the gloss and to give the other paint a good adherance.
Yesterday I started with the layout of the striping.
It took me several hours to get the striping at the correct place.

DSCN8103.JPG
the initial striping


I measured the place where the blue stripe had to end and marked it with a pencil.
Then an adhesive ruban was put into place.
It marks the end of the blue stripe.

DSCN8105.JPG
the line where the blue ends


This morning the rest of the body work was covered with tin foil, only the space for the blue stripe remained open.
It's the first time I use tin foil to mask off the areas that need to be protected from paint.
It's easy to apply, you can bent and shape it and it remains at it's place.
I use tape to secure it and now and then I use compressed air to see if it stays at the correct place when I use my spraygun.

DSCN8115.JPG


Now it was time to use some colour!
I mixed the paint myself, I had some light blue and black paint of the same manufacturor and I was able to create a very similar blue compared to the original blue I have on my Z1000R.

DSCN8116.JPG


This afternoon, after the blue paint had dried enough to use the adhesive ruban, I started to tape it off and I sprayed the red paint.
It's "firecracker red", a leftover from the restoration of the Gpz 1100 B2 and ZX1100A2.

This is the result after removing the masking.

DSCN8125.JPG


When the red paint is dry enough, I'll mask off the blue and red paint once again and I'll spray the gold stripe.
That's something for the next days to come.
So that's all folks!
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

Philippe
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Re: Z 1000 ST ELR

#37 PostAuthor: Philippe » Thu Mar 24, 2022 10:40 am

Hi guys

this morning the coloured stripes were taped off, the gold paint was prepared and sprayed on the small stripes.

DSCN8135.JPG


DSCN8136.JPG


After the paint dried a bit I decided to remove the tape and to see if the spraywork succeeded...

It turned out to be good. I have to do some small corrections here and there .

DSCN8137.JPG


DSCN8139.JPG


After a few hours I couldn't resist the temptation and decided to mount the body parts on the bike.
The paint will dry there too.

This is the result:

DSCN8141.JPG


Once the gold paint is dry I'll tape all the colour off and give the rest of the bodywork a white colour.
When that succeeds the only thing I have to do is to give it a shiny clear coat.
But that will take some more days.
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

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Re: Z 1000 ST ELR

#38 PostAuthor: KWACKERZ1 » Thu Mar 24, 2022 1:37 pm

very nice love that!

Philippe
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Re: Z 1000 ST ELR

#39 PostAuthor: Philippe » Sat Mar 26, 2022 4:17 pm

Hey guys

this morning the body work received a glossy clear coat.
I took advantage of the higher temperatures to finish the paintwork.

DSCN8158.JPG


DSCN8159.JPG


This afternoon I started to dress the old lady...
and to get her "jewels" back on.

This is how she is now, in my opinion it's a successful face lift.

DSCN8176.JPG


DSCN8177.JPG


DSCN8178.JPG


DSCN8179.JPG


She just needs some polishing of the clear coat but that will take a few more days in order to let the clear coat become completely hard.
Then it will be time to get her engine started and see how she behaves.
She's almost ready to rock and roll !
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!

r3sc
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Re: Z 1000 ST ELR

#40 PostAuthor: r3sc » Sat Mar 26, 2022 4:44 pm

That’s a top job Philippe, it looks great, we’ll done!

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rickm
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Re: Z 1000 ST ELR

#41 PostAuthor: rickm » Sun Mar 27, 2022 9:25 am

Very nice job Philippe (as ever).
H2B GPZ900R

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floydsz1
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Re: Z 1000 ST ELR

#42 PostAuthor: floydsz1 » Sun Mar 27, 2022 9:46 am

Very very nice, well done Philippe.
Z1b,
zxr750 m2,
zrx1200
Z1000j lawson race bike,
Versys 1000gt (2019),
Gsxr750H.

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Re: Z 1000 ST ELR

#43 PostAuthor: GPZ592 » Sun Mar 27, 2022 7:09 pm

That looks very nice :vcool :up
"Racing is life. Anything before or after is just waiting" - Steve McQueen

deka
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Re: Z 1000 ST ELR

#44 PostAuthor: deka » Tue Mar 29, 2022 12:59 pm

As usual top work Philippe and look at Thorben hs is some size now and must be nearly fully grown
GPZ1100 A1 zrx1100 gsa1200

Philippe
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Re: Z 1000 ST ELR

#45 PostAuthor: Philippe » Tue Mar 29, 2022 4:00 pm

Hi men
thanks for the compliments!
Yesterday I started the engine for the first time and it rattled enormously...when the engine cooled down I opened the camshaft cover and it turned out that I had forgotten to tighten the camshaft caps of the exhaust camshaft... :oops: .
Fortunately there was no damage and after setting the bolts to the correct torcque (1,2 Kgm and NOT 1,7 as mentioned in the manual!!!)
everything was closed and installed.
When I fired the engine up this morning it ran really smooth :hah! .
Now it's time to import her into Belgium ( she comes from Holland) get an insurance and registration and then it's time to brake her in.
We'll see what she does on the road.
GrtZ
Philippe
the differences between a little boy and an adult man is the price and size of their toys!


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