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Finished up a Z900 re-resto

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Ultim8pc
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Finished up a Z900 re-resto

#1 PostAuthor: Ultim8pc » Mon Apr 17, 2023 5:34 pm

Recently finished this Z900 re-resto for my best friend.
He bought it from a guy in Germany and it was an almost finished project and came with receipts for £5000 worth of parts. It needed bodywork painting, electrics sorting and an exhaust.
Sadly, when it got here it became apparent that it was a bodge job and the engine wouldn't have lasted long if it'd been run. Decide to completely strip it and start again. Total engine rebuild including new rings, guides, valves\seats etc. Also the frame was powder coated in an almost matt black finish, so ended up getting that redone also.
So what started out as something that should have taken a small amount of time and a couple of thousand pounds spend, turned into way, way more than that in terms of time and money.... (About £9.5K spent on parts I think).
It was a background project for me and if I'm honest, I didn't have a lot of enthusiasm for it.. But eventually I got it finished.
It won't win any awards for originality, being mainly repro parts. However, that does mean it's like new.
I did add some small details, such as putting genuine Stanley lenses on the repro indicators, NOS No7 chrome bolts to the brake and clutch clamps, NOS rear foot peg rubbers with the K on them and correct colour passivated slider bolts and nuts on the brake calipers.

I have tons of photos here if anyone is interested:
https://1drv.ms/f/s!Ar45OLlZRX1ihL9JtZaqOZCDcKHnlA?e=blCClY

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http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

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BAFF1960
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Re: Finished up a Z900 re-resto

#2 PostAuthor: BAFF1960 » Mon Apr 17, 2023 5:53 pm

Hi.

Everybody works to thier own standard so you never really know what you going to end up especially if its not local. Definatly looks like it was worth the effort. Well done.

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Re: Finished up a Z900 re-resto

#3 PostAuthor: Philippe » Mon Apr 17, 2023 5:55 pm

Hi Ultim8pc

sadly a lot of people believe what "restorers" tell them...
Luckely there are people like you who can give a bike a new life even it's done with repro parts because the original parts are almost impossible to find in a good condition.
You did a great job!
Congratulations.
GrtZ
Philippe
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Re: Finished up a Z900 re-resto

#4 PostAuthor: Ultim8pc » Mon Apr 17, 2023 6:03 pm

Philippe wrote:Hi Ultim8pc

sadly a lot of people believe what "restorers" tell them...
Luckely there are people like you who can give a bike a new life even it's done with repro parts because the original parts are almost impossible to find in a good condition.
You did a great job!
Congratulations.
GrtZ
Philippe

Thanks Philippe, I did the best job I could with what I had and my mate's budget.
I have zero issues with repro parts if it saves a bike!
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

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Re: Finished up a Z900 re-resto

#5 PostAuthor: r3sc » Mon Apr 17, 2023 6:43 pm

Great job Nigel! It looks really good!

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Re: Finished up a Z900 re-resto

#6 PostAuthor: Bill P » Mon Apr 17, 2023 7:12 pm

Lovely job Mr :)

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chrisNI
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Re: Finished up a Z900 re-resto

#7 PostAuthor: chrisNI » Mon Apr 17, 2023 7:57 pm

Good work :D

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Re: Finished up a Z900 re-resto

#8 PostAuthor: Garry.L » Tue Apr 18, 2023 9:01 am

Looks rather Lush. :D

Now't wrong with pattern parts, I think what pisses most of us off is bikes advertised as 'original' which are just built with pattern parts.
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Re: Finished up a Z900 re-resto

#9 PostAuthor: deka » Tue Apr 18, 2023 11:22 am

stunning nice work as always Nigel
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Re: Finished up a Z900 re-resto

#10 PostAuthor: Andrew_s » Tue Apr 18, 2023 3:16 pm

Top job Nigel! :up :up
Current Bikes:
Phil Churchett's 1976 Z900 A4: PRE 2R https://www.flickr.com/photos/115740825@N05/albums/72157680116996884
1973 XL250 K0 Motosport: UKX 73L
2023 R1250 GSA
Previous Zeds: Z750B1 Twin, Z650B1, Z750E

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Re: Finished up a Z900 re-resto

#11 PostAuthor: Ultim8pc » Tue Apr 18, 2023 8:40 pm

Thanks for the comments gents.
Need to get around to building my UK Z1A next and probably one of my MK2s... And...
:lol:
http://www.airevalleyclassics.co.uk
10% discount code Z1OCTEN
Keyster rebuild kits & carburettor spares - airscrews, jets, needles, starter plungers & gaskets.
Also petrol/ethanol proof float bowl gaskets. IMD pistons preferred seller.

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Re: Finished up a Z900 re-resto

#12 PostAuthor: Big Fluff » Fri Apr 21, 2023 3:36 pm

Beautiful and well done. Enjoy :)
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Re: Finished up a Z900 re-resto

#13 PostAuthor: Skid Mark » Fri Apr 21, 2023 4:13 pm

Great result, how did you finish the calipers and brackets?

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Re: Finished up a Z900 re-resto

#14 PostAuthor: johnA » Fri Apr 21, 2023 8:30 pm

Lovely looking machine a credit to you

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Re: Finished up a Z900 re-resto

#15 PostAuthor: DavidZ1R » Sat Apr 22, 2023 4:46 pm

Great job.
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