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Zed 900 road racer - Updated with fixed links.

Work in Progress

Moderators: chrisu, paul doran, Taffus, KeithZ1R

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Redbeard
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#211 PostAuthor: Redbeard » Sat Feb 09, 2013 11:16 pm

looks brutal in bare metal, keep it that way. the whole build sets a standard that is is light years ahead of the mortal being. all of your bulids are a joy to behold.
This is the world we live in
And these are the hands we're given
Use them and let's start trying
To make it a place worth living in
:lol:
1979 Z1000ST

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zed1015
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#212 PostAuthor: zed1015 » Thu Mar 07, 2013 8:08 pm

In a rare fit of extravagance i bought a PMFR clutch release mount (it was cheap) as the offset sprocket and chain fouled the original sprocket cover and i didn't want to cut it about as it's a 72 jobbie without the 1n2345 cast in to it.

PICT0313-1_zps32ea8e6d.jpg



Trouble was the zx10r clutch cable wasn't long enough to go the normal route under the alt cover but would easily reach under the carbs to here.
PICT0338_zpsdf3db3bf.jpg



A chance to redeem myself for my frivolous spending saw this collection of alloy offcuts and bits from the scrap bin heading for a new life.
Along with the ally, an old exhaust valve , a guide, 10mm stainless bolt, ball bearing and a bit of brass bar were attacked with the lathe for a couple of days

PICT0339_zps59b74b87.jpg



To produce these
The short lump of ally combined with the old valve guide forms the main body.
The bar stock and brass offcut create the arm with pivot bush.
The turned down valve serves as a hardened pusher and the modified bolt with ball bearing pressed in the end provides the adjuster.

PICT0341_zpsd507ab5a.jpg



A bit of offset turning creates the arm mounting and the 7mm valve guide bore just happens to match the size of the clutch push rod.
PICT0345_zps01837160.jpg



Modded valve slides in here
PICT0346_zps24171296.jpg



And adjustment screw here
PICT0342_zps1ccbed5d.jpg





Then the arm slots on to the mount.
Ball bearing runs on the hardened valve pad for a smooth action.
The valve stem was trimmed down to meet the clutch pushrod midway in the guide with a ball bearing between them

PICT0347_zpsefc31b08.jpg




And viola. One fulcrum arm clutch actuator :wink:
PICT0350_zpsd67f2c87.jpg



Just got to finish off with the outer cable mount and job done.
:)
PICT0353_zpse71abda2.jpg
Last edited by zed1015 on Sat Feb 24, 2018 6:29 pm, edited 7 times in total.

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Pigford
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#213 PostAuthor: Pigford » Thu Mar 07, 2013 8:24 pm

That is Fookin' WICKED lad :wub
And on the 7th day... Zeds were created!

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chriskid
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well well

#214 PostAuthor: chriskid » Thu Mar 07, 2013 9:15 pm

that is fackin nice... :more

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ADRIAN H
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#215 PostAuthor: ADRIAN H » Thu Mar 07, 2013 9:36 pm

Well that is outstanding. I am gob smacked Speechless.
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Ginger Bear
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#216 PostAuthor: Ginger Bear » Fri Mar 08, 2013 7:32 am

:resp :bow
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# 104

Phil Churchett Award Winner 2011 & 2016 :D
Buzzworkz Best Modified Zed 2016

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IanM63
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#217 PostAuthor: IanM63 » Fri Mar 08, 2013 2:14 pm

Rob, do you have any idea how annoying clever you are! :doh
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zed1015
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#218 PostAuthor: zed1015 » Fri Mar 08, 2013 5:23 pm

IanM63 wrote:Rob, do you have any idea how annoying clever you are! :doh


Oops! Sorry i didn't realise.
Meanwhile here's the finished item complete with cable mount
:lol:

PICT0355_zpsf4a3bbf3.jpg


PICT0356_zps1cfecf00.jpg


PICT0357_zpsaf473788.jpg

PICT0354_zps48520aa9.jpg
Last edited by zed1015 on Wed Feb 21, 2018 6:40 pm, edited 1 time in total.

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750steve
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#219 PostAuthor: 750steve » Fri Mar 08, 2013 9:34 pm

IanM63 wrote:Rob, do you have any idea how annoying clever you are! :doh


+725,489,125,421,790 !!!

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#220 PostAuthor: yantosh » Fri Mar 08, 2013 10:50 pm

very nice, John O'Hara at pitstop paint has done a nice version of that idea on his Z1 Harris

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zed1015
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#221 PostAuthor: zed1015 » Fri Mar 08, 2013 11:48 pm

yantosh wrote:very nice, John O'Hara at pitstop paint has done a nice version of that idea on his Z1 Harris


Yup! Very nice. Same but different.
Has his build thread over on OSP.
Could soon be OSS Mk2 by the looks of it if bandit baz, gixer gez and suzuki sid etc have their way :(

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750steve
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#222 PostAuthor: 750steve » Sat Mar 09, 2013 12:36 am

zed1015 wrote:
yantosh wrote:very nice, John O'Hara at pitstop paint has done a nice version of that idea on his Z1 Harris


Yup! Very nice. Same but different.
Has his build thread over on OSP.
Could soon be OSS Mk2 by the looks of it if bandit baz, gixer gez and suzuki sid etc have their way :(


PMSL!! I was noticing that too!! That shit is too modern!!

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Pigford
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#223 PostAuthor: Pigford » Sat Mar 09, 2013 7:44 am

So Rob - whats the clutch action like.... what ratio is the actuator lever :?:
And on the 7th day... Zeds were created!

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zed1015
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#224 PostAuthor: zed1015 » Sat Mar 09, 2013 5:21 pm

Ratio is around 8 to 1 - ish.
I can just about pull the lever to the bar with my little finger, so a very light action.

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zed1015
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#225 PostAuthor: zed1015 » Fri Mar 22, 2013 6:12 pm

Made some progress on modding the carbs today.
Started by making this jig .

PICT0384-1_zpse92069f0.jpg



That bolts to the carb
PICT0386-1_zpsb14c0029.jpg



Which allows it to be securely mounted central in the lathe chuck
PICT0391-1_zps87d5ee13.jpg
]

After quite a few carefull light cuts and a high speed finish
PICT0388_zpsaab285db.jpg



I had one 26mm carb bored out to 29.5mm
PICT0392_zps46ccfc51.jpg



Repeat three more times and i have a full set. :D
PICT0397_zpsa4af1dfb.jpg



Next job is to make a cutter to re-seat the slides in the bottom of the slide bore
Last edited by zed1015 on Wed Feb 21, 2018 6:46 pm, edited 2 times in total.


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