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Engine Noise - Top end

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njwmct
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Re: Engine Noise - Top end

#16 PostAuthor: njwmct » Sun May 12, 2013 7:48 pm

njwmct wrote:Got a problem with my Z1000 Mark 2.
It's a low mileage motor at 6200 miles.
There is a noise that appears to be coming from the top end of the motor.
It's most evident at idle when the motor is cold - hard to describe but the noise comes & goes.
It's not a rattle like a camchain & it's not a heavy knock - it's more of an intermitent clanging noise.
The noise lessens when the motor has warmed up but it's still there slightly from time to time.
I had the alternator cover off to check that the rotor was tight & it was.
I will have a look under the camcover tomorrow.
Just wondered if anyone has experienced a similar thing?


Did a bit more investigation along with my good mate Jeff (jphaynes669) this saturday.
We had the cam cover off - checked that all of the cam caps were tight - checked the valve clearances - fitted a manual cam chain tensioner - did an oil & filter change switching from semi-synthetic to mineral oil 15W/40
We also tipped a few cap fulls of oil all over all of the camshaft lobes.
At first we thought we'd cracked it as the noise had gone.
But unfortunately did a cold start this morning & the noise was back.
I'm starting to suspect the oil feed to the inlet camshaft.
If you remove the cam cover there is plenty of oil sitting in the areas/recesses around the exhaust camshaft but not around the inlet camshaft - is that normal or not - anyone?
The noise appears to be coming from the inlet camshaft area poss cylinder no.2

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#17 PostAuthor: Tonka » Sun May 12, 2013 8:10 pm

Invest in a mechanics stethoscope, you will find exactly where it is then.

http://www.ebay.co.uk/itm/Automotive-Me ... 3a74ab23dc

Or

http://www.ebay.co.uk/itm/Mechanics-Ste ... 5af129b23f
Inheritance? What inheritance? He spent it all on booze, women and Zed parts!

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#18 PostAuthor: z1bman » Sun May 12, 2013 8:42 pm

eliminate engine noises no tools required :lol: :lol:

http://www.ebay.co.uk/itm/Proforce-Hard ... 5627a6493a

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#19 PostAuthor: njwmct » Sun May 12, 2013 10:12 pm

z1bman wrote:eliminate engine noises no tools required :lol: :lol:

http://www.ebay.co.uk/itm/Proforce-Hard ... 5627a6493a


Yes very good why did'nt I think of that :lol:

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Re: Engine Noise - Top end

#20 PostAuthor: njwmct » Mon May 13, 2013 6:19 am

njwmct wrote:
njwmct wrote:Got a problem with my Z1000 Mark 2.
It's a low mileage motor at 6200 miles.
There is a noise that appears to be coming from the top end of the motor.
It's most evident at idle when the motor is cold - hard to describe but the noise comes & goes.
It's not a rattle like a camchain & it's not a heavy knock - it's more of an intermitent clanging noise.
The noise lessens when the motor has warmed up but it's still there slightly from time to time.
I had the alternator cover off to check that the rotor was tight & it was.
I will have a look under the camcover tomorrow.
Just wondered if anyone has experienced a similar thing?


Did a bit more investigation along with my good mate Jeff (jphaynes669) this saturday.
We had the cam cover off - checked that all of the cam caps were tight - checked the valve clearances - fitted a manual cam chain tensioner - did an oil & filter change switching from semi-synthetic to mineral oil 15W/40
We also tipped a few cap fulls of oil all over all of the camshaft lobes.
At first we thought we'd cracked it as the noise had gone.
But unfortunately did a cold start this morning & the noise was back.
I'm starting to suspect the oil feed to the inlet camshaft.
If you remove the cam cover there is plenty of oil sitting in the areas/recesses around the exhaust camshaft but not around the inlet camshaft - is that normal or not - anyone?
The noise appears to be coming from the inlet camshaft area poss cylinder no.2


What would be really helpful at this stage would be to know if the fact that 'there is plenty of oil sitting in the areas/recesses around the exhaust camshaft but not around the inlet camshaft' indicates an oil feed problem or if it's just a characteristic of the way the oil drains away from the cam box?
Last edited by njwmct on Mon May 13, 2013 7:38 am, edited 1 time in total.

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#21 PostAuthor: Pigford » Mon May 13, 2013 6:34 am

Lots of oil in the cam top area is fine :wink:
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#22 PostAuthor: njwmct » Mon May 13, 2013 7:39 am

Pigford wrote:Lots of oil in the cam top area is fine :wink:


My point is 'there is plenty of oil sitting in the areas/recesses around the exhaust camshaft but not around the inlet camshaft'?

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#23 PostAuthor: Pigford » Mon May 13, 2013 12:53 pm

Most will be in the exhaust cam area as that's where gravity will take it, as the engine is inclined forwards.

Any photo's and details of how long it was left since last run :?:
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#24 PostAuthor: zed1015 » Mon May 13, 2013 2:19 pm

There is always more oil sat around the exhaust cam then the inlet.
You will soon know if there's a starvation problem as it will knock out the cam shells and score and blue the cam lobes, buckets and head in a very short time.
My everyday Z1R has always had a loud tick that comes and goes on initial startup which reappears whenever it feels like it at irregular intervals when hot.
Over the years i've rebuilt the head , fitted different valves,guides, cams,shells,buckets etc etc and the tick is still there.
A likely cause is probably a slightly loose bucket bore due to past abuse (the head is an ex race one) and past running with a low oil level or pissy battered oil
The only cure for that is to bore them oversize and fit GS1000 buckets.
I now ignore the tick,It hasn't got any worse in the last 15 years so i don't see it going bang anytime soon because of it.

As recommended earlier, earplugs or a new tight fitting helmet could be the answer.

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#25 PostAuthor: PAULJAC47 » Mon May 13, 2013 4:29 pm

You should have oil in the inlet cam area,as you put oil on when you stripped and noise went away temporarily this would indicate a blockage to this area,have you checked inlet gauze on oil pump?
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#26 PostAuthor: njwmct » Mon May 13, 2013 5:40 pm

PAULJAC47 wrote:You should have oil in the inlet cam area,as you put oil on when you stripped and noise went away temporarily this would indicate a blockage to this area,have you checked inlet gauze on oil pump?


Yes that was going to be my next move to take off the sump & check the oil strainer

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#27 PostAuthor: Rich » Mon May 13, 2013 6:41 pm

sounds like the cams slapping the shim/bucket, check your cam chain tensioner is working correctly and not backing off. Either that or the carbs are well out of balance.
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#28 PostAuthor: zed1015 » Mon May 13, 2013 11:28 pm

Although worth checking, a blocked oil pump gauze will starve all the cams , not just the inlets.
Exhaust cam gets the initial oil supply slightly later than the inlets and as they run hotter would show signs of oil shortage earlier than the inlet.
Oil supply to each cam is split to left and right. any significant blockage will affect only one pair of lobes,buckets and shells.
Oil restriction to both sides of the inlet cam only is highly unlikely.

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#29 PostAuthor: njwmct » Tue May 14, 2013 6:30 am

zed1015 wrote:Although worth checking, a blocked oil pump gauze will starve all the cams , not just the inlets.
Exhaust cam gets the initial oil supply slightly later than the inlets and as they run hotter would show signs of oil shortage earlier than the inlet.
Oil supply to each cam is split to left and right. any significant blockage will affect only one pair of lobes,buckets and shells.
Oil restriction to both sides of the inlet cam only is highly unlikely.


Thanks - useful info.
I'm suspecting that the problem is in the area of no.2 inlet (or at least that is where my best attempt at pin pointing the noise has led me)

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#30 PostAuthor: zman » Tue May 14, 2013 7:47 am

Nick a bit frustrating but its your bikes way of building a bond between you both :lol: :lol:
keep thoses wheels turning


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